Among the forklift accessories, if the vulnerable parts of the forklift are damaged, there is no warranty period. The vulnerable parts of the forklift mainly include tires, brake discs, clutch plates, oil filter, air filters, etc. Generally, different forklift manufacturers have roughly the same range of vulnerable parts. These vulnerable parts are mainly due to wear, corrosion, pitting, fracture and deformation.
If it is difficult to identify the cause of damage to vulnerable parts of a forklift due to improper operation by the operator, or if there are quality issues with the accessories themselves, regular inspections should be carried out on vulnerable parts of the forklift to prevent them from affecting the use of the forklift. Let's take a look at the vulnerable parts of each major system of a forklift together?
1、 The vulnerable parts of the forklift hydraulic system include: the forklift hydraulic system consists of various vulnerable forklift accessories such as hydraulic pump repair kit, oil inlet pipe, hydraulic oil inlet filter element, hydraulic oil return filter element, high-pressure oil pipe, multi way valve repair kit, lifting cylinder repair kit, tilt cylinder repair kit, auxiliary devices, etc.
2、 The chassis components of a forklift are divided into four systems: transmission system, driving system, steering system, and braking system. Let's analyze the vulnerable components that make up the four systems of the forklift chassis:
1. The easily worn parts of the forklift transmission system include: forklift clutch plate, clutch pressure plate, release bearing, first shaft oil seal, transmission shaft oil seal, dust cover, universal transmission shaft, and oil seal.
2. The vulnerable parts of the forklift driving system include: forklift wheels, forklift front tires, and forklift rear tires.
3. Easily worn parts of the forklift steering system include: forklift steering gear repair kit, direction sensor, direction universal joint, steering motor assembly carbon brush, steering gear assembly, direction/steering worm assembly, direction ball head, rear axle shirt sleeve, rear axle triple link master pin, rear axle needle bearing, rear axle plane bearing, rear axle triple link plate, rear axle steering cylinder repair kit, rear axle steering oil pipe, steering motor, steering sensor Rear axle steering knuckle, rear axle steering kingpin, rear axle steering sheep horn assembly, etc.
4. The easily worn parts of the forklift brake system include: forklift brake master cylinder/brake master cylinder, master cylinder piston, brake master cylinder, clutch friction plate, brake cylinder, brake repair kit, brake switch, brake spring, etc.
3、 The easily worn parts of the forklift working device system include: fork sleeves, side rollers, gantry bearings, etc.
4、 The consumable parts of the forklift electrical system include: forklift generator, forklift regulator, forklift battery, forklift ignition switch, fuse, start control board, start relay, ignition coil, distributor, and spark plug.
5、 Easily worn parts of forklift engine system include: forklift starter/starter motor, overhaul parts/overhaul kit, valve, valve seat ring, valve guide, crankshaft bushing, connecting rod bushing, cylinder liner, piston, piston ring, connecting rod copper sleeve, thrust plate, camshaft bushing, oil cooler and cover, valve cap, valve spring, water pump, fan blade, fan belt, fan pulley, crankshaft pulley, thermostat, pump core High pressure oil pump solenoid valve, fuel injector, fuel injector, cylinder lubrication nozzle, oil spray pipe, intake pipe, gasoline pump, diesel filter element, oil filter element, oil pump, fuel delivery
In summary, during the daily use and storage of forklifts, the technical and reliability of forklifts may gradually decrease due to natural corrosion of the environment, wear and tear of accessories during operation, and aging of various vulnerable parts. Therefore, in order to ensure the normal and reliable operation of forklifts and maximize their operational capabilities, timely and regular maintenance and daily maintenance must be carried out to maintain their good performance and reliability, Extend the service life of vehicle accessories and reduce fuel consumption to a certain extent. Therefore, the daily basic maintenance and repair of vulnerable parts of forklifts should be carried out regularly to avoid poor use of the entire forklift due to vulnerable parts of forklifts.
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